Net Fabric

The term "Net Fabric" is a general expression used to describe material that is constructed with an open hole structure through the process of knitting (as opposed to weaving which is separate operation). Beyond this broad characteristic, the design of a specific net fabric can vary from others in regard to yarn, material weight, aperture opening, width, color, and finish. Polyester netting fabric is one of the most commonly used fibers in the manufacture of net fabric. There are a few different versions of mesh fabric, but this type of fabric is typified by its lightweight heft and permeable texture. Unlike most types of fabric, which feature closely-woven textures, mesh is woven loosely, which results in thousands of tiny holes being present in each mesh garment.

Net fabric is made with a variety of different techniques depending on the type of fiber from which it is composed. While nylon and polyester are very similar in a number of ways, polyester was developed a few decades after nylon, which means that the production of this synthetic material follows significantly more advanced manufacturing processes.

Though the processes used to make these two types of fabric fibers differ, for each type of fiber, the process begins with the refining of petroleum oil. Polyamide monomers are then extracted from this oil, and these monomers are then reacted with various forms of acid to make polymers.

These polymers are usually solid after they are reacted, and they are then melted and forced through spinnerets to make polymer strands. Once these strands have cooled, they can be loaded onto spools and shipped to textile manufacturing facilities to be made into net fabric.

In most cases, manufacturers of net fabric will dye their polyester or nylon fibers before they weave them into fabric. Textile manufacturers can then weave these fibers in a number of different ways to create various forms of mesh. Many types of mesh, for instance, follow a basic square pattern that has proven itself effective over thousands of years. More contemporary forms of mesh, however, such as tulle, may be woven with a hexagonal structure.

Consistent Cleaning Routine
Keeping your net fabric clean is critical to preventing premature wear and corrosion, preserving the integrity of the pore openings. It is highly encouraged to implement a regular cleaning routine that thoroughly removes dirt, residual material, and other contaminants from both the net fabric surface and pore openings.

Visual Inspections
Visual inspections are the best and easiest way to detect worn, torn, or otherwise damaged woven wire net fabric. During a visual inspection, you should look out for loose wires, unusual bends, or any structural concerns that can cause issues within your process. That said, if any concern faults are detected, it is recommended that the woven wire component be replaced. This can be the component in its entirety or repairing specific sections on larger components.

Proper Storage
When not in use, proper storage of woven wire components is critical. If your net fabric is not kept within your system, it should be stored in a dry area free of debris. It is of the utmost importance to ensure no moisture is present. This will help prevent things like rust and other forms of corrosion.

Use As Intended
To ensure a prolonged lifespan, you should always use your net fabric within the usage tolerances in which it was designed for. This means parameters, such as proper tension and pressure loads, should be monitored and fall within a specific threshold. This will help maintain the structural integrity of the net fabric, preventing things like deformation and faults.